Investigating the effectiveness of polymethyl methacrylate drilling parameters using coated tools.

Document Type : Original Article

Authors

Department of Faculty Engineering, Arak University, Arak, Iran

10.61186/masm.4.4.563
Abstract
Drilling is one of the most common surgical methods performed on human bones to stabilize fractured bones and hold them together. Due to the complexity of the machined material and the sensitivity of the process, it is considered one of the most significant mechanical techniques in biomedical engineering. Polymethyl methacrylate (PMMA), due to its mechanical properties similar to bone tissue, is regarded as a suitable alternative for bone in medical implants. However, increased drilling forces can damage bone tissue or implants, leading to severe and irreparable issues. Therefore, studying the factors influencing drilling forces in such materials is of utmost importance.

In this study, the sensitivity analysis and optimization of axial force in the orthopedic drilling process using tools coated with a nanostructured titanium nitride (TiN) coating applied via physical vapor deposition (PVD) have been investigated. The primary objective of this research is to enhance the performance and efficiency of the process by optimizing parameters such as tool rotational speed, feed rate, tool diameter, and the use of the titanium nitride coating. Sensitivity analysis was also conducted by analyzing experimental data. The results indicate that using coated tools can significantly reduce drilling forces.

Keywords


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Volume 4, Issue 4
Winter 2025
Pages 563-578

  • Receive Date 01 October 2024
  • Revise Date 10 January 2025
  • Accept Date 03 March 2025