Numerical and Experimental Analysis of Response of Sandwich Panel with Fiber Metal Laminate (FML) Skin and Aluminum Foam Core under High Velocity Impact

Document Type : Original Article

Authors

Faculty of Materials and Manufacturing Technologies, Malek Ashtar University of Technology, Tehran, Iran.

Abstract
In recent years, research on sandwich plates has increased due to capabilities such as energy absorption, strength to weight ratio, thermal insulation, and so on in major industries such as aerospace and marine industries. In this study, by using low-density aluminum foams and making sandwich planels by FML layers (including aluminum and composite sheets) and aluminum foam core, an experiment was carried out with the help of a high speed impact with gas gun, and the effect of density of foam, number of FML layers, velocity and mass of the projectile were investigated in terms of energy absorption of sandwich structures and ballistic limit of the projectile. Also, the results of empirical experiments on foam and composite layers, collision simulation and bullet penetration in a sandwich structure were performed using LS-DYNA software, and the results were compared and verified with experimental results. Experimental experiments and parametric studies show that aluminum foam (33%) and aluminum sheet (25%) have the highest energy absorption against the Bullet. Also, with the addition of a FML layer, the energy absorption of the sandwich plate increased by 40%.

Keywords


[1] Vogelesang LB, Vlot A. Development of fibre metal laminates for advanced aerospace structures. Journal of materials processing technology. 2000;103:1-5.
[2] Hou W, Zhu F, Lu G, Fang D-N. Ballistic impact experiments of metallic sandwich panels with aluminium foam core. International journal of impact engineering. 2010;37:1045-55.
[3] Sinmazçelik T, Avcu E, Bora MÖ, Çoban O. A review: Fibre metal laminates, background, bonding types and applied test methods. Materials & Design. 2011;32:3671-85.
[4] Bagnoli F, Bernabei M, Figueroa-Gordon D, Irving PE. The response of aluminium/GLARE hybrid materials to impact and to in-plane fatigue. Materials Science and Engineering: A. 2009;523:118-24.
[5] Fatt MSH, Sirivolu D. A wave propagation model for the high velocity impact response of a composite sandwich panel. International journal of impact engineering. 2010;37:117-30.
[6] Moloodi A, Babakhani A, Haddad Sabzevar M. An Investigation of aluminum foam produced by sintering evaporation process. 2012.
[7] Botelho EC, Silva RA, Pardini LC, Rezende MC. A review on the development and properties of continuous fiber/epoxy/aluminum hybrid composites for aircraft structures. Materials Research. 2006;9:247-56.
[8] Jing L, Wang Z, Zhao L. Response of metallic cylindrical sandwich shells subjected to projectile impact— Experimental investigations. Composite Structures. 2014;107:36-47.
[9] Mina M, Mohammad Esmail G, Ebrahim ZVK. Experimental and numerical investigation of mechanical properties of fiber-metal multilayers .The Second National Conference on Applied Mechanical Engineering1397.
[10]Baştürk SB, Tanoğlu M. Development and mechanical behavior of FML/aluminium foam sandwiches. Applied composite materials. 2013;20:789-802.
[11] Ghalami-Choobar M, Sadighi M. Investigation of high velocity impact of cylindrical projectile on sandwich panels with fiber–metal laminates skins and polyurethane core. Aerospace Science and Technology. 2014;32:142-52.
[12] Liu C, Zhang Y, Heslehurst R. Impact resistance and bonding capability of sandwich panels with fibre–metal laminate skins and aluminium foam core. Journal of Adhesion Science and Technology. 2014;28:2378-92.
[13]Liu C, Zhang Y, Ye L. High velocity impact responses of sandwich panels with metal fibre laminate skins and aluminium foam core. International journal of impact engineering. 2017;100:139-53.
[14]Nourbakhsh Shabanloo S, Pirali P, Raad H. Numerical investigation of AMP2 bullet penetration in multilayer AA5016-H116 aluminum target. The Fourth National Conference and the Second International Conference on Applied Research in Electrical, Mechanical and Mechatronics Engineering.1395.
[15]Vertical Impact Foam-Composite Sandwich Analytical Plates: Ministry of Science, Research and Technology - Razi University - Faculty of Technology and Engineering, 1391.
Volume 4, Issue 3
Autumn 2024
Pages 404-424

  • Receive Date 27 November 2024
  • Revise Date 18 December 2024
  • Accept Date 30 December 2024