Design and implementation of a 3D photocopier with photogrammetric method using linear delta robot

Document Type : Original Article

Authors

1 Electrical Eng. Department, Eng. Faculty, Arak University, Arak, IRAN

2 Masters, Mechanical engineering, Arak University, Arak, Iran

Abstract
In the present article, the design and construction of a 3D photocopier is discussed. This device has two main units: 3D scanner unit and 3D printer unit. Today, the need to use 3D scanners in various applications such as quality control, reverse engineering, and computer aided design and production is growing. This machine will be able to take 3D scanning and after processing the scanned image, sends a 3D model to the 3D printer unit for printing and makes a copy model of that part. One of the salient advantages of this design is its use in reverse engineering. It can make a copy model with the desired fit of a workpiece without the need for a measurement process to determine the dimensions, followed by the design process, which in many cases due to the apparent complexity of the workpiece is long, difficult and time consuming, in the least make time. It is possible to repair or change the part after taking the scan, and then send it to the 3D printer unit. Scanning the piece uses the photogrammetric method. 3D printers work with different mechanisms and technologies, the printer movement mechanism is inspired by the delta robot mechanism and printing technology, and extrusion (melting) of raw materials has been selected. The rules and principles of designing and building a 3D printer are explained. It is stated how the observance of these principles and rules will be effective in increasing the accuracy and quality of manufactured parts.

Keywords


[1] Shahrubudin N, Lee TC, Ramlan R. An overview on 3D printing technology: Technological, materials, and applications. Procedia Manufacturing. 2019;35:1286-96.
[2] Tomasini A, León-Santiesteban HH. Fungal Bioremediation: CRC Press Boca Raton, FL, USA:, 2019.
[3] Lanman D, Taubin G. Build your own 3D scanner: 3D photography for beginners.  ACM siggraph 2009 courses2009. p. 1-94.
[4] Son S, Park H, Lee KH. Automated laser scanning system for reverse engineering and inspection. International Journal of machine tools and manufacture. 2002;42:889-97.
[5] Panayiotou S, Soper A. Artificially intelligent 3D industrial inspection system for metal inspection. IEEE. p. 130-5.
[6] Hyun K, Gerhardt LA. The use of laser structured light for 3D surface measurement and inspection. IEEE. p. 215-21.
[7] Schick A, Kedziora M. Inspection and process evaluation for flip chip bumping and CSP by scanning 3D confocal microscopy. IEEE. p. 116-9.
[8] Champ P. Reverse engineering in industrial applications using laser stripe triangulation. IET. p. 4-1.
[9] Ali NS. Reverse engineering of automotive parts applying laser scanning and structured light techniques. MA Sc Thesis, The University of Tennessee, Knoxville, USA. 2005.
[10] Burston MT, Sabatini R, Clothier R, Gardi A, Ramasamy S. Reverse engineering of a fixed wing unmanned aircraft 6-DoF model for navigation and guidance applications. Trans Tech Publ. p. 164-9.
[11] Kumar L, Shuaib M, Tanveer Q, Kumar V, Javaid M, Haleem A. 3D scanner integration with product development. Int J Eng Technol. 2018;7:220-5.
[12] Baltsavias EP. A comparison between photogrammetry and laser scanning. ISPRS Journal of photogrammetry and Remote Sensing. 1999;54:83-94.
[13] Yastikli N. Documentation of cultural heritage using digital photogrammetry and laser scanning. Journal of Cultural heritage. 2007;8:423-7.
[14] Remondino F. Heritage recording and 3D modeling with photogrammetry and 3D scanning. Remote sensing. 2011;3:1104-38.
[15] Rozsos RS, Buna ZL, Ștefan B, Comes R, Tompa V. Design and development of a linear DELTA 3D printer. ACTA TECHNICA NAPOCENSIS-Series: APPLIED MATHEMATICS, MECHANICS, and ENGINEERING. 2020;63.
[16] Simons A, Avegnon KLM, Addy C. Design and development of a delta 3D printer using salvaged e-waste materials. Journal of Engineering. 2019;2019.
[17] Ratiu M, Prichici MA, Anton DM, Negrau DC. Compression testing of samples printed on Delta and Cartesian 3D printer. 1 ed: IOP Publishing. p. 012008.
Volume 2, Issue 2
Summer 2022
Pages 134-155

  • Receive Date 18 April 2022
  • Revise Date 14 August 2022
  • Accept Date 16 August 2022